4.1.3. Removal and installation of the inlet pipeline
Removal
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- Disconnect a negative wire from the battery.
- Remove the air cleaner and disconnect fuel hoses.
- Empty the cooling system and disconnect the top hose of a radiator from a thermostat cover.
- Disconnect vacuum hoses of the amplifier of brakes and the servo-driver of coupling (if that is included in the package) from the inlet pipeline.
- Disconnect the lower heating hose from a partition of a motive compartment and from a pipe of a forward cover under the pipeline.
- On the models equipped with the conditioner of air disconnect vacuum hoses from a damper of a butterfly valve and the inlet pipeline.
- Mark and disconnect hoses of a coal adsorber from tubes in a forward part of the engine. Release the top hose of a radiator from an adsorber tube arm.
- Weaken nuts of fastening of a cable of the drive of a butterfly valve on the arm, turn of the lever transfer the gate to completely open situation and take the end of a cable from the holder. Remove a cable aside, having laid it so that it did not prevent further work.
- Disunite the electric socket of the carburetor.
- Give a fixing nut of an arm of the directing tube of the measuring probe and take a tube from an arm.
- Gradually weaken fixture of the inlet pipeline, moving on a spiral since the external ends of the pipeline to the middle.
- Carefully remove the inlet pipeline (see an accompanying illustration), watching to allowing hit of dirt in the engine. You will throw out old laying.
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Installation
Installation is made upside-down.
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- Previously carefully smooth out all interfaced pro-masonry surfaces and check them for existence of signs of violation of planeness. In case of need make a pipeline pro-point, or replace it.
- At assembly surely use new laying.
- In stages tighten fixture of the inlet pipeline with the required effort. Begin from the center and move on a spiral outside.
- Connect all components disconnected in the course of dismantle.
- Fill in cooling liquid in a radiator.
- Start the engine and check it for existence of losses of depression, and also leak of fuel and oil.
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The models of 4.2 l of late years of release equipped with system of injection of fuel (EFI)
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Assembly of the inlet pipeline on these engines consists of two parts - the delivery camera and actually inlet pipeline. For simplicity of a statement both parts are called further as the inlet pipeline.
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- Dump pressure in a power supply system (see the Section Removal and installation of the engine of 4.2 l of EFI).
- Disconnect a negative wire from the battery.
- Disconnect vacuum hoses of the amplifier of brakes and the servo-driver of coupling (if that is included in the package) from the inlet pipeline.
- Merge liquid from the cooling system, having lowered its level lower than the level of an arrangement of a head of cylinders.
- Weaken collars and disconnect the top hose of a radiator and a ventilating hose from a thermostat cover. Disconnect perepuskny a hose from a forward part of the pipeline under a thermostat cover.
- Mark and disconnect a hose of supply of fuel from a tube of the fuel highway, and also a returnable fuel pipe from the fuel pressure regulator.
- Weaken collars of fastening of a sleeve of an air duct complete with the muffler on the case of a throttle and the measuring instrument of an air stream.
- Move the drive of a butterfly valve and disconnect the cable core. Give a bolt and remove a sleeve from the car. Weaken adjusting nuts of a cable of the drive of a butterfly valve and release a cable from an arm.
- Disconnect the following hoses:
- PCV hose - from a forward part of the inlet pipeline;
- Hose of a purge of a coal adsorber - from the case of a throttle and a back part of the inlet pipeline (for a guarantee of correctness of connection at assembly do not forget to mark shlag);
- Inlet hose of the air regulator - from the tube which is built in in a back part of a cover of a head of cylinders.
- Give bolts of fastening of hose tubes to a wall of the inlet pipeline. Disconnect heating hoses from the inlet pipeline, remembering an order of their connection.
- Disunite three electric sockets located on an arm in a forward part of the inlet pipeline. disconnect an electrical wiring from the electromagnetic valve of a purge of a coal adsorber in a back part of a cover of a head of cylinders and from temperature sensor block in a forward part of a head of cylinders.
- Give bolts of fastening of the inlet pipeline to a head of cylinders and remove the pipeline from the car.
- In case of need actually inlet pipeline can be separated from the delivery camera after an otdavaniye of fixing bolts.
You make installation upside-down, taking into account the next moments:
- Previously carefully smooth out all interfaced surfaces and check them for existence of signs of violation of planeness and other defects. In case of need make a pro-point of the inlet pipeline, or replace it.
- At installation use only new laying.
- Tighten fixture of the inlet pipeline with the required effort in several stages, moving on a spiral from the center outside.
- You watch reliability of connection of all electric and hose sockets.
- You make gas station of a radiator as it is described in the Head of the Cooling system, heating and conditioning of a vokhdukh for models of 4.2 l of EFI.
- In conclusion start the engine and check it for existence of signs of losses of depression, and also leak of fuel and water.
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