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13:10. Service of doors of a back of models Hardtop and Station Wagon

Removal and installation of internal handles, panels of finishing and mechanism of the lock

Left shutter of a door of a back

Removal

 PERFORMANCE ORDER

  1. Give the screw of fastening of facing of the internal handle of the remote drive of the lock to a door. Remove facing.
  2. Having carefully hooked the small screw-driver with a flat sting, remove finishing slips from the internal handle. Give fixing screws and remove the handle from a door.
  3. Pass a flat wide sting of the thin screw-driver between the panel internal finishing and a frame of a door as it is possible closer to one of clamps. Serially releasing clamps, remove the finishing panel.

At removal of the panel of finishing of a door it is necessary to leave plastic clamps fixed from the back party of the panel. If to leave clamps in the internal panel of a door, they can be damaged. In case of problems use a suitable cutting torch which edge for cutting of a clamp should be got between the panel of finishing and a frame of a door. Try not to damage finishing and a paint and varnish covering of a door.

  1. Give screws of fastening of a loudspeaker, disconnect an electrical wiring and remove a loudspeaker from the door panel.
  1. Carefully separate a polymeric sealing film from the internal panel of a door, put it aside. The left shutter of a door of a back with removed by the panel of finishing and a sealing film is shown on an accompanying illustration.
  1. Disconnect an executive rod of the button of switching off from the lock, having released it from a plastic clamp. Remove a rod from a door. Components of the drive of the lock of a door of a back are shown on an accompanying illustration.
1 — the button of switching off of the lock
2 — a nut
3 — the external handle
4 — screws
5 — the lock
6 — the handle of the remote drive of the lock
7 — a clamp
8 — a heel
9 — the lock cylinder
  1. Give fastening nuts to the internal panel of a door of a heel of the lock.
  2. On models with the central lock disconnect an executive rod of the driving motor from the lock mechanism.
  3. Disconnect an executive rod from the lock cylinder lever.
  4. Grasp with flat-nose pliers the edge of a clamp of the cylinder of the lock which is turned off up and take a clamp from a flute in a lock body.
  5. Remove from a door the lock cylinder together with a sealant.
  6. Give fixing nuts and remove the external handle from a door.
  7. Give fixing screws and remove from a door the lock mechanism with a heel.

Installation

Installation is made upside-down.

 PERFORMANCE ORDER

  1. In case of need before installation grease with universal lubricant the lock mechanism.
  2. Track correctness of placement on a door of a sealing film. Torn or otherwise it is better to replace the damaged film.
  3. Check a condition of clamps of the panel of finishing. Replace defective.
  4. Install the finishing panel on a door, having densely latched its clamps.

Right shutter of a door of a back

Removal

 PERFORMANCE ORDER

  1. Pass a flat wide sting of the thin screw-driver between the panel internal finishing and a frame of a door as it is possible closer to one of clamps. Serially releasing clamps, remove the finishing panel.

At removal of the panel of finishing of a door it is necessary to leave plastic clamps fixed from the back party of the panel. If to leave clamps in the internal panel of a door, they can be damaged. In case of problems use a suitable cutting torch which edge for cutting of a clamp should be got between the panel of finishing and a frame of a door. Try not to damage finishing and a paint and varnish covering of a door.

  1. Give screws of fastening of a loudspeaker, disconnect an electrical wiring and remove a loudspeaker from the door panel.
  2. Carefully separate a polymeric sealing film from the internal panel of a door, put it aside. The left shutter of a door of a back with removed by the panel of finishing and a sealing film is shown on an accompanying illustration.
1 — a loop
2 — an electrical wiring
  1. Give fixing screws and remove a finishing slip from a door pillar.
  2. Give the screw of fastening of the handle of the drive of a heel of the lock. Remove the handle.
  3. Having in case of need used an impact driver, give lock heel screws. Remove a heel from a door. Components of the drive and mechanism of the lock of the right shutter of a door of the lock are shown on an accompanying illustration.
1 — the top lock
2 — a bolt
3 — a nut
4 — an executive rod
5 — a lock heel
6 — screws
7 — the handle
8 — the lower lock
  1. Give a nut and a bolt of the top lock and remove assembly of the lock with an executive rod from a door.
  2. Give fixing nuts and remove about the lower lock from bottom edge of a door.

Installation

Installation is made upside-down.

 PERFORMANCE ORDER

  1. In case of need before installation grease the lock mechanism with universal lubricant.
  2. Track correctness of placement on a door of a sealing film. Torn or otherwise it is better to replace the damaged film.
  3. Check a condition of clamps of the panel of finishing. Replace defective.
  4. Install the finishing panel on a door, having densely latched its clamps.

Removal and installation of shutters of a door of a back

Removal

 PERFORMANCE ORDER

  1. Marker lead round loops of doors.

If removal of the right shutter of a door is made, it is necessary to remove previously assembly of a spare wheel for simplification of weight of a door.

  1. Give screws of fastening of the back combined lamp, partially take the lamp block from a side part of the panel of the door shutter which is subject to removal.
  2. Disunite electric sockets and take an electrical wiring through the opening equipped with rubber facing in a door pillar.
  3. At removal of the right shutter it is necessary to disconnect also a hose of supply of liquid of washing of a windshield.
  4. Remove a pin of the limiter of opening of a door, having beaten out it from an arm by means of a drift and the hammer up.
  5. Ask the assistant to hold a door and give bolts of fastening of a loop to a body.

Installation

Installation is made upside-down.

 PERFORMANCE ORDER

  1. Before installation grease door loops with sealant.
  2. Before closing a door for check of correctness of its arrangement make sure that loops are established according to the landing tags put in the course of dismantle.
  3. By means of a drift and the hammer establish a pin of the limiter of opening of a door.
  4. Connect an electrical wiring and check serviceability of functioning of all components of a door before establishing the back combined lamp.
  5. Carefully close a door and check correctness of its arrangement concerning car body panels. In case of need make adjustment for what weaken bolts of loops and as appropriate correct the provision of a door.